It's an AC Speed Control Motor, But I Can't Adjust the Speed. Why is this?

Teach Me Please! Ms. Ori
Teach Me Please! Ms. Ori
  • Mr. Vex

    Hmmm...

  • Ms. Ori

    Oh, what are you grimacing and worrying about today?

  • Mr. Vex

    A customer asked to see the speed control motor in real, and he will come to the showroom tomorrow. When I tried to check the operation of the motor in advance, I found that I couldn't adjust the speed. I wonder if something is broken.

  • Ms. Ori

    Are you sure it's broken? Did you check it properly?

  • Mr. Vex

    No, I'm not sure know how I'm supposed to check it...

  • Ms. Ori

    First, make sure that the wiring is correct! Check it against the wiring diagram.

  • Mr. Vex

    Let's see, white is here, black is here, blue is.... Huh? One of the blue lead wires is disconnected.

  • Ms. Ori

    It's a thin blue lead wire, isn't it? That's the reason. Reconnect the wires according to the connection diagram and try again.

  • Mr. Vex

    OK. Oh, you're right. It works fine. I can adjust the speed. But why can't I adjust the speed if this thin blue lead wire is disconnected?

  • Ms. Ori

    This thin blue lead wire is the lead wire coming from the tachogenerator. Once you understand the operating principles of the speed control motor, you'll be able to figure it out too, Vex.

  • Mr. Vex

    Ms. Ori, please teach me.

  • Ms. Ori

    Okay, ready? First of all, the torque that is output by an AC motor depends on the voltage. The lower the voltage, the less torque you'll get. It uses this characteristic to perform speed control.

  • Mr. Vex

    Hmm. I understand the torque getting lower, but what does that have to do with speed control?

  • Ms. Ori

    Ready? Attached to the back of the speed control motor is a tachogenerator, which acts like a generator.
    The faster the motor's rotation speed, the higher the voltage generated, and the slower the motor's rotation speed, the lower the voltage generated.
    In other words, the voltage output from the tachogenerator will tell us the rotation speed of the motor.

  • Mr. Vex

    I see...

  • Ms. Ori

    The speed controller uses the feedback voltage to detect the motor speed.
    It then compares the speed set by the potentiometer with the motor rotation speed detected by the tachogenerator.
    If the motor rotation speed is faster than the setting speed, the voltage applied to the motor is lowered to reduce the speed, and if it is slower than the setting speed, the voltage applied to the motor is raised to increase the speed.
    This is continually repeated to keep the motor speed the same as the setting speed.

  • Mr. Vex

    I see, so it adjusts the voltage applied to the motor so that it rotates at the setting speed.

  • Ms. Ori

    That’s right. Then think about what would happen if the tachogenerator's lead wires were disconnected.

  • Mr. Vex

    If the tachogenerator's lead wires were disconnected...it wouldn't be able to find the voltage, and... Let's see...

  • Ms. Ori

    What would the voltage be if the lead wires weren't connected?

  • Mr. Vex

    The voltage would be...0 V?

  • Ms. Ori

    So, how does the speed controller determine the state of the motor?

  • Mr. Vex

    It would determine that...the motor is stopped...and it would increase the applied voltage. And even if it increases it, since the tachogenerator is not connected, it would think that the motor is still stopped, and increase the applied voltage even more. I see. So that's how it is.

  • Ms. Ori

    That’s right. Basically, if it was a 100 V input type, it would apply the full 100 V to the motor. Therefore, the motor rotates at full speed, but it would not be able to speed control even by turning the potentiometer.

  • Mr. Vex

    Now I get it! That's how it is. You really do know everything, don't you, Ms. Ori?

  • Ms. Ori

    Not really. In fact, I attended a technical seminar just the other day. The seminar instructor described everything to me in a way that I could understand.

  • Mr. Vex

    Is the technical seminar the one of those seminars that you asked customers to attend? Can I also attend?

  • Ms. Ori

    Sure you can. You can check the schedule and sign up on the website. Just be sure not to disturb the customers.

  • Mr. Vex

    I know, I know. Alright, I'm going to attend tomorrow.

  • Ms. Ori

    Come on, didn't you say that a customer coming tomorrow to see the speed control motor? There are technical seminars held every month in various locations around the country, so you'll need to plan accordingly and... Ah, wait! Ahh. He's gone. I hope Vex will ever listen to me properly, like a speed control motor does...